Production and Samples

Clothing Tech Packs: What to Include Before Requesting Samples

A tech pack turns the garment in your head into instructions a manufacturer can quote and sample from. This guide covers what to include and how to keep it usable through revisions.

WearFulfill teamOctober 19, 20264 min read
On this page
  1. What a tech pack is for
  2. Flat sketches
  3. Measurement chart
  4. Bill of materials
  5. Construction and decoration
  6. Colorways
  7. Version control
  8. Checklist before you request samples

What a tech pack is for

A tech pack is the document a manufacturer works from when it makes your sample and quotes your production. It replaces conversations like "make it like this one, but boxier" with drawings, measurements and materials that two people read the same way.

The first version may still have gaps. Identify them before sampling, agree on the development work needed, and record each revision so the next sample uses the same instructions.

A pattern maker cutting material using a paper template.
Cutting fabric against a paper pattern during sample preparation. The tech pack provides the garment instructions used for development.

Flat sketches

Flat sketches are technical drawings of the garment laid flat, front and back, without a body or shading. They show seam lines, pocket placement, stitching, hems, ribbing and where graphics sit.

Construction callouts explain garment details. Add separate measurement diagrams with labeled start and end points for each point of measure.

  • Draw front and back views; add a side or detail view for hoods, pockets or zips.
  • Number your callouts and refer to the same numbers in the construction notes.
  • Mark graphic placement with distances from fixed points, such as "8 cm below the collar seam".

Measurement chart

The measurement chart (or size spec) translates fit into garment dimensions. Identify the base size, units, measurement methods and specifications for the sizes you plan to produce. The examples below describe a pullover hoodie; agree on the endpoints and methods for your own garment.

A measuring tape placed along the body of a garment sample.
Measuring a garment sample laid flat. Record the agreed measurement endpoints and method in the size specification.

Swipe the table to read all three columns.

Point of measureHow it is measuredNote
Body length (HPS)High point shoulder beside the neck to hemGarment laid flat; show the front-length endpoints
Chest widthAt the agreed level below the armhole, side to sideHalf measurement; state the distance below the armhole
Sleeve lengthShoulder seam to cuff edgeSet-in sleeve example; define a separate method for raglan sleeves
Hem widthEdge to edge at the hemRelaxed, not stretched
Hood heightAgreed hood base point to the topShow both endpoints on the hood diagram

Agree on the allowed variation for each measurement before sample approval and production. Record those tolerances, the garment condition when measured and the grading rules for the other sizes. If you start with a reference garment, confirm its measurements as the base rather than treating it as a finished size range. Carry the approved specification into your quality-check plan.

Bill of materials

The bill of materials (BOM) lists the components to be used. Record material references, suppliers where known, and which substitutions require approval before ordering.

  • Main fabric: type, composition, weight and color.
  • Secondary fabrics: ribbing, lining, hood lining.
  • Trims: drawcords, aglets, zips, buttons, eyelets.
  • Labels: neck label, care label, size label, hang tag.
  • Packaging: polybag, folding instructions, inserts.

If the exact fabric specification is unknown, share a reference garment and the properties you need. Ask for proposed material options and confirm them through samples. Specify labels and packaging with their artwork, content and attachment positions.

Construction and decoration

Construction notes explain how the garment is sewn: seam types, stitch types, topstitching, hem finishes and any special processes like garment dye or washes. Decoration notes cover each graphic: method (screen print, embroidery, puff), size, placement, colors and the artwork file name.

Hands guiding a seam under a sewing machine needle.
Sewing detail at the factory workstation. Specify seam and stitch requirements in the construction notes.
Keep artwork separateAttach print-ready artwork files and reference them by name in the tech pack. Do not paste low-resolution screenshots into the document as the only copy.

Colorways

List every color you plan to produce, with a color reference for fabric, thread, print and trims in each colorway. A black hoodie with a white print and a white hoodie with a black print are two colorways, even with the same artwork.

Version control

Sample rounds may change several details. Without version control, the next sample risks using an outdated file.

  1. Put a version number and date on every page.
  2. Keep a change log: what changed, why, and in which version.
  3. Send only the current version, and say which earlier sample the comments refer to.

Checklist before you request samples

  • Front and back flat sketches with numbered callouts
  • Base-size measurements, measurement diagrams, tolerances and a plan for the remaining sizes
  • Bill of materials, including labels and packaging
  • Construction notes and decoration specs with artwork files
  • Colorways listed with color references
  • Version number, change log and a named current file
  • Revision scope, charges, timing and approval criteria agreed before sampling

With these in place, a manufacturer can quote and sample with fewer assumptions. If you are planning a streetwear line, see how WearFulfill handles custom streetwear manufacturing.

Last reviewed: October 4, 2026. Confirm the methods and tolerances for your own garment before sampling. Further reading: Techpacker tech-pack guide and garment specification sheets.

Have a tech pack ready?

Share your product, size and color quantities, and sample goals in the quote form. The ASG team can confirm the next development step and request your files by email.